Wednesday 25 August 2021

What Essential Things You Should Know About Weldless Fittings?

 Summary:

Non-welded piping is a progression in piping construction systems where no welding is mandatory with no concession in the strength of the piping system. This technology has taken liberation to many establishments around the world in terms of protection, cleanliness, time constrictions, and a lot more. In this article, we will discuss some important things about non-welding fittings that you should know.

Body:

Pipe fittings are components that are generally used for joining pipe sections together with other fluid control products like valves and pumps for creating pipelines. There are basically two different types of fitting – welded and non-welded.

Non-welded fittings are generally used for hydraulic pipe applications including pipe grooving and threadless fittings. It also helps to reduce the time required for each connection. It is ideal to find a reliable non-welded piping system supplier to get high-quality weldless fittings, retain flange, flare flange, supplemental products, and many others. Below, I’m going to share some important things about non-welded fittings that you should know. 

Non-Welded Fitting Applications

  • Non-welded pipe fittings are used in a wide range of industries, including:
  • Refinery
  • Offshore
  •  Automotive testing
  •  Aerospace/ wind turbine
  • Shipbuilding
  • Naval
  • Steel & power
  • Water mist and many others


Non-Welded Fittings Benefits

There are a lot of intrinsic benefits of non-welded fittings, including:

  •          Clean

The non-welded fitting is clean as there is no welding. There is no tricky of weld contaminants enduring in the hydraulic system and damaging the hydraulic apparatuses because of inappropriate flushing.

  •         Cost-Effective

Non-Welded piping gets a lot of cost benefits because it does not require any expert since an untrained person with suitable knowledge of the non-welded fitting can effortlessly carry out the assemblage.

Weld joints involve the pipe to be acidly flushed to eliminate the impurities and post that be reviewed by x-ray test, DPT, or ultrasound. These procedures are not mandatory by or appropriate to the non-welded system since they are spotless and are combined by reliable /established seals. Non-welded is cost-effective over the whole life cycle of the piping system; since it is inexpensive to reparation because of the use of seals.




  •          Safe

Non-welded piping technology is a safe and protected technique for assembling pipes; meanwhile, there is no hot work, there is no query of any risks. There is also no need of taking security permits or abandoning sensitive equipment in the vicinity of the exertion area which is monotonous.

There is also a benefit of evading any disturbance of imperative doings like bunkering, tank smearing, etc. There are also no method risks like a revelation to radiation in the case of joining.

  •          Time-Saving

Non-welded piping systems are quick to connect as the pipes are already fictitious, prepared, flushed, and painted at the workshop. It includes the only assembly of the assembled piping spools at the site. Conventional welding includes manufacturing on-site which is time-consuming.

Also, after soldering at the site cleaning and painting is still compulsory and all these procedures can generate untidiness in a workshop environment. Welding also generates a probability for fire and smoke at the site which is not perfect.

  •          Easy

In non-welded piping, the flanges can be effortlessly alternated as opposed to conservative welding where the flange direction is immovable. Hence assembly and connection are simple in non-welded piping as the installer does not take to worry about the alignment of the flanges during construction or installation. 

In the case of a pre-fabricated scheme, all that is compulsory on site is positioning/setting the assemblages and involving the joints. This procedure requires less equipment/power/labor at the site and is finished faster than the welding method.



Conclusion:

These are some important things that you should know about the non-welded piping system. You can find a reliable non-welded piping technology supplier to get the best quality weldless fittings, retain flange, flare flange, supplemental products, and many others.

About the Author:

The author is associated with a piping system repair and installation business, capable of providing field technical services to train local contractors or shipyard personnel on the proper use of pipe fabricating equipment and installation of non-welded piping systems. The company provides a wide range of products including non-welded 37° flare flange, retain ring flange, weldless fittings, mechanically attached fittings, supplemental products, and many others at affordable prices.


Friday 12 March 2021

How Non-Welded Piping Solutions Are Perfect for Oil & Gas Applications

When assembling a piping system for offshore oil and gas applications, particularly those occurring in deep water where extreme pressure presents unique challenges, some important factors are of critical importance including safety, speed, and durability. 



All three of these goals can be addressed and the arduous welding process can be avoided by connecting pipes with a non-welded pipe connection system for high-pressure piping. It is ideal to find a 
reliable non-welded rapid piping solutions provider to get high-quality products for your industry. Here you can see how non-welded piping solutions are beneficial to use in oil and gas applications. 

Safety at the Forefront

Without careful planning, sometimes a welding process can feel like the perfect storm of potentially unsafe situations. A non-welded system for high-pressure piping cuts down on the time needed for each connection and also reduces the risk of injury. 

Using pre-assembled equipment with no loose parts and connecting them properly eliminates the safety hazards associated with open-flame welding, radiography or x-rays, and airborne chromium exposure.


Speed and Reliability 

Welding a typical connection can take approx. 30 minutes per joint. While the non-welded system for high-pressure piping applications can be assembled in minutes instead of hours. Besides, the time consuming and costly examination methods generally associated with welded pipe connections, such as radiography, liquid dye penetrate, or x-ray inspection, can be eliminated.

A non-welded connection enables expressively reduced assembly time over traditional welding, and the rugged structures of the connections are made to stand up to most high-pressure hydraulic systems. This supreme durability is attributed to all stainless steel construction and metal-to-metal sealing with locking teeth that make the connection secure around the entire outer diameter of the pipe.

Improved Flange Connection

Non-welded piping systems are specially designed to perform an extreme connection. It reduces the potential for system leakage and air or water ingression cause by side loading of traditional face seal connections and offering improved sealing. 

The non-welded piping system improves the reliability of high vibration, high-shock hydraulic connections in critical oil and gas applications. You can find a reliable non-welded rapid piping solutions provider to get the best quality product for your oil and gas industry.