TUBE-MAC® PIPING TECHNOLOGIES LTD.: A GLOBAL SUPPLIER OF NON-WELDED PIPING SYSTEMS, PYPLOK, AND MANY OTHERS

USA, 23 January 2023: Tube-Mac® Piping Technologies Ltd. has been in the business for more than 4 decades and they have grown into a progressive worldwide company with offices in Canada, USA, Spain, Austria, and Brazil; distributors and agents throughout North America, Europe, Scandinavia, Asia, and the Middle East. Tube-Mac® utilizes technologically advanced non-welded 37° flare and retain ring flanges and PYPLOK® fittings, etc. that are cost-effective alternate to welded piping systems. The entity is the leading company that provides excellent weldless fitting service and support all across the globe.

For more information, please visit: https://tube-mac.com/en/

The entity is capable of providing field technical services to train local contractors or shipyard personnel on the proper use of our pipe fabricating equipment and the proper installation of non-welded hydraulic piping systems. Tube-Mac® utilizes technologically advanced non-welded 37° flare and retain ring flanges and PYPLOK® connectors which is a cost-effective alternative to welded piping systems. In today's world, skilled high-pressure welders are becoming more difficult to find, especially in remote parts of the world this is why it is important to purchase non-welded piping systems. Cleanliness and environmental issues have become a major concern in the industry and there is no valid reason that piping systems should be installed in the same manner as they used to be 50 years ago, with high costs of labor and inadequate cleanliness practices.

The knowledge and the experience that the company has gained over 40 years have enabled them to develop and manufacture its equipment to flush and pressure test all TMI® Piping Systems. The company provides a complete line of hydraulic piping accessories from a large inventory allowing for the fastest possible service. The company provides non-welded piping technology support which is very beneficial for services like oil flushing, worldwide service and installation, chemical cleaning pipe & equipment, and many others for the marine and offshore industry, automotive industry, mining industries, and several others. The entity not only helps in saving time and labor costs but also eliminates acid pickling and flushing processes, which are required to rid the pipe of the contamination caused by welding.

The extensive inventories of products and equipment allow Tube-Mac® to deliver materials and services to their customers in a timely manner. These inventories, combined with the availability of Tube-Mac® Project Coordinators and Field Technicians are the reason why the entity is quickly able to respond to the needs of its customers. The entity has the ability to provide complete turnkey responsibility for the installation including system flushing to the required ISO or NAS cleanliness level. Tube-Mac® makes sure that its combination of quality people, quality service, and quality products will result in successful projects throughout the world. The company provides non-welded piping technology support which is very beneficial for services like oil flushing, worldwide service and installation, chemical cleaning pipe & equipment, and many others for the marine and offshore industry, automotive industry, mining industries, and several others.

About Tube-Mac® Piping Technologies Ltd.:

Tube-Mac® Piping Technologies Ltd. was founded as piping systems repair and installation business that provides products such as PYPLOK® welded fittings, retaining flanges, etc. The company has come up with amazing solutions for weldless piping systems because they believe that there is no need to install piping systems in a manner that was done 50 years ago.  The company makes sure to install the piping system in a cost-effective manner and by using high-level technology.

Address & Contact Details:

420 Halstead Blvd.

Zelienople, Pennsylvania 

U.S.A. 16063

Call us: 1-888-285-9243

Email: infousa@tube-mac.com

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Guide to Hydraulic Piping – What Should You Know?

 

A hydraulic hose is explicitly designed to take hydraulic fluid to or among hydraulic mechanisms, valves, actuators, and apparatuses. Meanwhile working at high pressure, the hydraulic tube is frequently reinforced and built with numerous layers while remaining flexible.  

These are some important things that you should know about hydraulic hoses. It is ideal to find one of the best non-welding pipe suppliers for buying the best quality hydraulic piping at the best possible prices. Below, I’m going to share some important things about hydraulic piping that you should know.  

Basic Modern Hydraulic Hose Construction 

The basic hydraulic tube is built of three sheets. These layers benefit to maintain a steady and reliable flow of fluid whereas shielding the hose from breaking down.

1. Inner Tube: The internal tube is frequently completed from PDFE, thermoplastic or synthetic rubbers. This tube is intended to let free-flowing elasticity and pressure-resistant bearing while being well-matched with the liquid it transmits. 
2. Reinforcement Layer: Encompassed of a coil or plaited wire. The strengthening layer environs the inner tube, supporting the plumbing while defending against tears. 
3. Outer Layer: Made of stiff supplies, this layer is intended to defend the entrails of the hydraulic pipe. 

Hydraulic Hose Temperature 

Hydraulic tubes are uncovered to two temperatures: inner liquid temperature and the exterior working temperature. For that reason, hoses are regarded for the presentation of both temperatures with a supreme and least working temperature. If these assessments are surpassed, the hoses’ working life can be harshly condensed or even cause catastrophe. 

These are some important things that you should know about the hydraulic hose. You can find one of the companies for buying the best quality hydraulic hose, Pyplok sewage fittings, and many others. 

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3 Reasons Why You Should Use Non-Welded Piping Solutions

 Non-welded piping is a development in piping assembly systems where no joining is required with no concession in the forte of the piping system. This technology has transported relief to several organizations around the globe in terms of security, cleanliness, time limitations, and a lot more. A non-welded scheme for high-pressure piping decreases the time essential for each assembly.

It is used for hydraulic pipe submissions plus pipe grooving and threadless fixtures. It is ideal to find a reliable non-welded rapid piping solutions  provider to get high-quality weldless fittings, retain flange, flare flange, supplemental products, and many others. Below, I’m going to share some reasons why you should use non-welded piping solutions.

1. Time-Saving

Non-welded piping involves only tightening at the joints for assembly, unlike weld joints which require surface preparation, welding (a time-consuming process) and grinding. The installation of the piping is completed in a short time since it involves only tightening at the joint interface, unlike welding which takes a considerable amount of time for each joint.

2. Cost-Effective

Non-welded piping inherits a lot of cost benefits. The supporting proof is that it does not require any skilled or specialized labor, since an unskilled person with installation knowledge of the non-welded fitting can easily carry out the assembly. Skilled welders are very scarce and they demand huge remunerations which is a burden to any organization. Executing non-weld technology will contentedly resolve the above problem.

Weld joints need the pipe to be acid flushed to eliminate the impurities and columns that be reviewed by x-ray test, DPT, or sonography. These processes are not required by or applicable to the non-welded system since they are clean and are joined by reliable /proven seals. Non-Welded is lucrative over the whole life cycle of the penetrating system; meanwhile, it is inexpensive to repair since of the use of seals.

3. Safe

Non-welded technology is an innocuous and secure technique for assembling pipes; since there is no scorching work, there is no query of any threats. There is no need of obtaining safety permits or evacuate sensitive equipment in the vicinity of the work area which is tedious.

There is also a benefit of circumventing any disturbance of imperative actions like bunkering, tank smearing, etc. There are also no process hazards like exposure to radiation in the case of welding.

These are some effective reasons to use non-welded piping. You can find one of the best non-welded rapid piping solutions suppliers to get the best quality weldless fittings, retain flange, flare flange, supplemental products, and many others.   

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What Essential Things You Should Know About Weldless Fittings?

 Summary:

Non-welded piping is a progression in piping construction systems where no welding is mandatory with no concession in the strength of the piping system. This technology has taken liberation to many establishments around the world in terms of protection, cleanliness, time constrictions, and a lot more. In this article, we will discuss some important things about non-welding fittings that you should know.

Body:

Pipe fittings are components that are generally used for joining pipe sections together with other fluid control products like valves and pumps for creating pipelines. There are basically two different types of fitting – welded and non-welded.

Non-welded fittings are generally used for hydraulic pipe applications including pipe grooving and threadless fittings. It also helps to reduce the time required for each connection. It is ideal to find a reliable non-welded piping system supplier to get high-quality weldless fittings, retain flange, flare flange, supplemental products, and many others. Below, I’m going to share some important things about non-welded fittings that you should know. 

Non-Welded Fitting Applications

• Non-welded pipe fittings are used in a wide range of industries, including:
• Refinery
• Offshore
•  Automotive testing
•  Aerospace/ wind turbine
• Shipbuilding
• Naval
• Steel & power
• Water mist and many others

Non-Welded Fittings Benefits

There are a lot of intrinsic benefits of non-welded fittings, including:

•          Clean

The non-welded fitting is clean as there is no welding. There is no tricky of weld contaminants enduring in the hydraulic system and damaging the hydraulic apparatuses because of inappropriate flushing.

•         Cost-Effective

Non-Welded piping gets a lot of cost benefits because it does not require any expert since an untrained person with suitable knowledge of the non-welded fitting can effortlessly carry out the assemblage.

Weld joints involve the pipe to be acidly flushed to eliminate the impurities and post that be reviewed by x-ray test, DPT, or ultrasound. These procedures are not mandatory by or appropriate to the non-welded system since they are spotless and are combined by reliable /established seals. Non-welded is cost-effective over the whole life cycle of the piping system; since it is inexpensive to reparation because of the use of seals.

•          Safe

Non-welded piping technology is a safe and protected technique for assembling pipes; meanwhile, there is no hot work, there is no query of any risks. There is also no need of taking security permits or abandoning sensitive equipment in the vicinity of the exertion area which is monotonous.

There is also a benefit of evading any disturbance of imperative doings like bunkering, tank smearing, etc. There are also no method risks like a revelation to radiation in the case of joining.

•          Time-Saving

Non-welded piping systems are quick to connect as the pipes are already fictitious, prepared, flushed, and painted at the workshop. It includes the only assembly of the assembled piping spools at the site. Conventional welding includes manufacturing on-site which is time-consuming.

Also, after soldering at the site cleaning and painting is still compulsory and all these procedures can generate untidiness in a workshop environment. Welding also generates a probability for fire and smoke at the site which is not perfect.

•          Easy

In non-welded piping, the flanges can be effortlessly alternated as opposed to conservative welding where the flange direction is immovable. Hence assembly and connection are simple in non-welded piping as the installer does not take to worry about the alignment of the flanges during construction or installation. 

In the case of a pre-fabricated scheme, all that is compulsory on site is positioning/setting the assemblages and involving the joints. This procedure requires less equipment/power/labor at the site and is finished faster than the welding method.

Conclusion:

These are some important things that you should know about the non-welded piping system. You can find a reliable non-welded piping technology supplier to get the best quality weldless fittings, retain flange, flare flange, supplemental products, and many others.

About the Author:

The author is associated with a piping system repair and installation business, capable of providing field technical services to train local contractors or shipyard personnel on the proper use of pipe fabricating equipment and installation of non-welded piping systems. The company provides a wide range of products including non-welded 37° flare flange, retain ring flange, weldless fittings, mechanically attached fittings, supplemental products, and many others at affordable prices.

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How Non-Welded Piping Solutions Are Perfect for Oil & Gas Applications

When assembling a piping system for offshore oil and gas applications, particularly those occurring in deep water where extreme pressure presents unique challenges, some important factors are of critical importance including safety, speed, and durability. 

All three of these goals can be addressed and the arduous welding process can be avoided by connecting pipes with a non-welded pipe connection system for high-pressure piping. It is ideal to find a reliable non-welded rapid piping solutions provider to get high-quality products for your industry. Here you can see how non-welded piping solutions are beneficial to use in oil and gas applications. 

Safety at the Forefront

Without careful planning, sometimes a welding process can feel like the perfect storm of potentially unsafe situations. A non-welded system for high-pressure piping cuts down on the time needed for each connection and also reduces the risk of injury. 

Using pre-assembled equipment with no loose parts and connecting them properly eliminates the safety hazards associated with open-flame welding, radiography or x-rays, and airborne chromium exposure.

Speed and Reliability 

Welding a typical connection can take approx. 30 minutes per joint. While the non-welded system for high-pressure piping applications can be assembled in minutes instead of hours. Besides, the time consuming and costly examination methods generally associated with welded pipe connections, such as radiography, liquid dye penetrate, or x-ray inspection, can be eliminated.

A non-welded connection enables expressively reduced assembly time over traditional welding, and the rugged structures of the connections are made to stand up to most high-pressure hydraulic systems. This supreme durability is attributed to all stainless steel construction and metal-to-metal sealing with locking teeth that make the connection secure around the entire outer diameter of the pipe.

Improved Flange Connection

Non-welded piping systems are specially designed to perform an extreme connection. It reduces the potential for system leakage and air or water ingression cause by side loading of traditional face seal connections and offering improved sealing. 

The non-welded piping system improves the reliability of high vibration, high-shock hydraulic connections in critical oil and gas applications. You can find a reliable non-welded rapid piping solutions provider to get the best quality product for your oil and gas industry.

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What Things You Should Know About Hydraulic Pipe Fittings?

Hydraulic hose fittings connect hoses to pumps, valves, cylinders, and many other components that are used throughout a hydraulic system. These secure connections help to contain and direct the direct flow of hydraulic fluid to where it is needed for preventing leaks and safely maintaining pressure.

This is also important to differentiate the hose from a completed hose assembly. So it is ideal to find one of the best hydraulic pipe fitting suppliers for buying the best quality of the product. Selecting the hose is important, but selecting the hose without considering the fitting can be a costly mistake. Any hose assembly includes fittings that are specific to the application. An industrial hose assemblage must have the hose, fittings, and a way to attach the fittings to the hose.

Hose Assembling Methods

• Crimping
  
  Crimping is one of the most common methods to assemble hoses and fittings. Once the crimp specifications have been checked for a specific hose and fitting a crimping method is adjusted to the appropriate crimping diameter setting. The, for lubricating the fitting, push it into the end of the hose and then insert the fitting into the crimper dies. And by actuating the crimper closes the dies and compasses the fitting permanently onto the hose.
  
  
• No-Skive Method
  
  There are many companies that provide no-skive options on their hoses. This method refers to a process where part of the hose pr even the inner tube is removed, exposing the reinforcement layers, before a hose-end is attached. It doesn't require this step. Most people require this method because it helps to make the hose assembly quicker and reduces the risk of hose damage during crimping.

Types of Hoses

Hoses come in several types made of various rubber compounds, elastomers, plastics, PTEE, composites, or even metals. Fittings are also made of a wide range of materials such as steel and stainless steel, and also brass. The multitude of materials creates fittings with a wide array of performance capabilities.

Installation of Hydraulic Hose Fittings

At the time of installing hose assembly, it is crucial to pay attention when identifying the threads of the connections. Often, the connection from one typical appears to thread into another standard port but don't have sufficient engagement to be safe. Most fittings are brand-specific for certain hose and may not work with other brands. Although fitting dimensions often correspond to the size of the conductor there can still be a variance in fitting options for one size of hose.

These are some important things about hydraulic fitting that you should know. You can find a leading supplier for buying the best quality of hydraulic hose fittings for industrial use.

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Why Installing Weldless Fittings in Industries is a Great Idea?

Weldless connections are a safe and cost-effective solution for pipe-to-flange connections. Generally, the weldless connection system is a replacement technology for welding pipe fittings, which are widely used in pressure piping systems for oil and gas and many more applications. 

Welded fittings are expensive, time-consuming and pose possible health hazards. While weldless fittings reduce installation time, weld related costs also give enhance production throughput. The weldless piping system is usually designed to work in the most demanding environments where safety from fire hazards is highly required. It also provides facility managers with incredible, safe solutions without the need for welding and their ease of use helps facility managers maintain project timelines.

The secret of Weldless Fittings 

The secret to weldless pipe-to-flange connection is their ability to join pipes to flanges without any form of heat or traditional welding. And the weldless connections are just as strong as traditional welds, maintain structural integrity and prevent any leakage. 

Benefits of Weldless Piping System  

• Safe
  
  Weldless connections are safer than traditional flange welds because they don’t create any heat or sparks. It also helps to reduce fire risks and prevent injuries.
  
  
• Cost-effective
  
  The weldless connection is more cost-effective than traditional welding in both material costs and time required for flange fittings and repairs because they install easily without heat or traditional welding.
  
  
• Fast
  
  A professional can install the majority of pipe-to-flange connections in less than 30 minutes; it means you will not experience long downtimes.
  
  
• Easy 
  
  For many projects and industries, pipe-to-flange connection requires a technician to perform work in hard-to-reach or dangerous places that heat work can make worse. But by using the weldless connection, the technician can avoid the danger of a difficult weld environment.
  
  
• Versatile and Strong
  
  The weldless connection is available for use on many metals and it is also corrosion-resistant both in creative and along joints. 

When a facility manager employs weldless connections they can avoid many of the risks associated with a traditional wedding.

The traditional welding produces fumes and gas that are dangerous for welders and others in work areas. But weldless fitting doesn’t produce fumes and gas and is also not dangerous for welders and others and makes installation very safe and easy to manage. Welding also increases fire and explosion risk and it is very loud and dangerous to vision.

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6 Benefits of Using Non-Welded Piping Equipment in Industries

A non-welded pipe is one of the simplest and most durable ways to join piping together. It comes with a lot of benefits and provides major cost savings and substantial technical benefits to customers in various industries. It is easy fast and flexible to install and the overall costs are also lower when compared to a welded piping system. 

This piping system can be prefabricated to a high degree that further speeds up the installation and reduces the overall cost. Today, there are many industries and applications where traditional welded piping connections are either not the idea or outright impossible. However, non-welded piping equipment is right for the industries, because it is based on the flange connection to provide a durable leak-free pressure piping system. 

There are some benefits of using non-welded piping in the industries. 

1. Time-Saving:  Non-welded piping involves only tightening at the joints for assembly unlike weld joints that require surface preparation, grinding, and welding. The installation of this piping system is completed in a short time since it involving only tightening at the joint interface.
   
2. Cost-Effective:  Non-welded piping comes into a lot of benefits and the surprising proof is that it doesn’t require any skilled and specialized labor; it means the unskilled person with installation knowledge of the non-welded fitting can easily carry out the assembly. It is also cost-effective over the entire life-cycle of the piping system and also cheaper to repair because of the use of the seals.
3. Safe:  Non-welded technology is a safe and secure method for assembling pipes and there is no need for assembling safety premises or evacuating sensitive equipment in the vicinity of the work area.
4. Clean:  Welded piping is a neat and clean system and there is no hassle of cleaning the slag deposits, eroded metal, electrode remnants, etc. It is also environment-friendly and complies with all environmental regulation standards. Non-welded pipes neatly joined and have shorter flushing time compared to welded piping.
5. Reliable:  Non-welded piping is a reliable technology in the long run and there is no worry of weld combination that can result in the damage of sensitive hydraulic equipment.
6. Easy or Quick to Repair:  Repairing a non-welded join is not time-consuming compared to the welded pipe and it only involves the replacement of seals. However, welding pipe involves tedious jobs like draining the working fluid, grinding, welding and then inspection and the decreases in downtime of any equipment will ultimately result in huge cost savings to the organization.

The non-welded piping system provides major cost savings and substantial technical benefits to customers in various industries. And the non-welded piping equipment can easily cater to areas where movement is restricted for welding.

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Few of the Most Common Pipe Fabrication Tools Used Across Industries

Piping system is core and an essential structural process in various types of industries. The piping system involves a pipe arrangement which is used to convey or transport fluids such as liquids, gases, vapours, slurries and so.

To ensure high-end performance from the piping system, pipe fabrication needs to be of utmost standard and optimal in quality. In accordance to the design standards of the industrial unit, the pipe fabrication means welding piping components like pipes, tees, elbows, flanges and etc. This can only be achieved using the right set of pipe fabrication tools. Here, we list down some of the most common tools and equipment used during the pipe fabrication processes:

• Flange Alignment Tool

This tool is used to align pipe and flange together, like weld neck flange, before the process of welding.

• Welding Equipment

This is for the traditional process of welding, and the welding equipment / machine uses high-ampere electric current to weld two pipe components. In modern times, these machines are becoming less and less used and more advanced process of weld-less fitting is being incorporated by industries.

• Torque Wrench

This wrench is used for bolt tightening in accordance to the stated torque.

• Flange Alignment Pins

Proper alignment of flanges is necessary to keep the piping system in the right and specified formation, which is done by flange alignment pins before the bolting process.

• Pipe Cutting Machine

Depending on the industry and pipe types, different types of pipe cutting machines are used for pipe cutting process working on air pressure.

• Pipe Wrap

A pipe wrap is a component that is used to mark patterns on pipes according to which the pipes are cut in different shapes.

• Clamp

Clamps are one of the most important pipe fabrication tools and significant for the entire fabrication process as these are used to hold together and align piping components for fitting purpose and welding.

These are just some of the common pipe fabrication tools, and there are many more which are used by industries depending on their piping system, design, and pipe fabrication activities. Whether you are looking for the best equipment for pipe fabrication or want advanced and reliable oil flushing services and so for your industry, make sure to work with a quality product and service provider to your industrial productivity and alleviate the faults and costs.

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What Makes A Quality and Standardized Pipe Fabrication Process

Pipe fabrication process involves welding pipe components, like tees, pipe, elbows, flanges, and more, in accordance to the engineered design requirements. Pipe fabrication is an integral part of several industrial units, and for this they require the highest standard of pipe fabrication tools and services. This can be achieved only by an international standard fabrication service provider.
So, what makes a quality pipe fabrication service provider? Let’s discuss that:

Standardized Pipe Fabrication Tools and Technology

A quality service provider would have proprietary welding techniques for conducting piping fabrication, including production scheduling, material control applications, and fabrication management platform. The better the technology, in modern times, the better the performance of the firm would be to meet complex project requirements with full efficiency.

Large Inventory

A pipe fabrication unit can undertake different and wide-scale projects efficiently, only if it has a large inventory, equipped with standard stock, managed through a material distribution arm.

Industry Partnerships

Updated with the newest industrial evolutions, along with technological advancement can only be achieved with a strong industrial presence. Through a large network, coupled with thorough product knowledge and competitive process the firm would enable the best workforce to yield consistent, dimensionally exact fabrication.

Multi-dimensional Process

An international standard piping fabrication service provider would be equipped with high capabilities to undertake all pipe schedules, pipe skids, steel pipe supports, ad metallurgies for all types of construction projects. The fabrication process should serve all types of large-scale, multiple industrial process piping, including utility, sanitary grades, and chemical.

Integrated With Advanced Facilities

The firm should utilize state-of-the-art technologies and processes and work through a quality program across all channels, have an online platform to access real-time process for fabrication, and must accommodate all the client material needs, assembly and pipe fabrication requirements.

With such industrial integration in place, there is no denying the fact, the firm would provide high-end piping fabrication for all-level projects, with enhanced performance results and a robust and quality finish. Utilizing the advancing technology for different industrial processes, like weldless fitting has become imperative to provide cutting-edge process results.

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Non-Welded Piping and 37 Degree Flare Flange Solutions

No matter what your industry type is, if you require non-welded piping service, there is a great opportunity for you to get assisted by the professional non-welded piping companies. Now, you can come across various groups that are offering piping to the oil and gas industries, automotive and shipping industries and serving many more organisations that require piping assistance.

Whatever your specific requirement is, it is beneficial to get in touch with some professional service provider. Various companies are serving for 37 Degree Flare Flange and more like retaining ring flange. The flared configuration is completely dependent on flaring the ends of the pipe to 37 degrees together with using the flanges as well as the internal cones.
   
In case you require it, and it connects with the non-welded piping, then you can easily opt for some professional service provider in this industry. These companies also provide high-pressure piping services in order to assist the industries in getting done with their work safely. 

Most of the organisations offering these types of services also have the technicians who are capable of handling all kinds of high-pressure piping and non-welding hydraulic systems at any place. It is better to opt for some reliable and experienced company as there you will be able to get best quality products and services that are created for providing finest piping solutions to the industries.

While searching for these services, it is important to check for service quality and satisfaction provided to the previous customers. Therefore, going through the customer reviews will turn things easier. The best benefit about contacting professionals is that they endow the customers with satisfactory and high-quality services. So, if you also want to let your industry get benefited with the use of high-quality products, then it would be better to search for some highly professional and reliable non-welded piping company and earn high profits.

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